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Lattice structure (CP 2/2009)

Molecular-level research: BASF Coatings as developed an extremely scratch-resistant, long-lasting clearcoat called iGloss.

  Soft and hard:
iGloss, BASF Coatings’ new 2K clearcoat, combines the advantages of organic and inorganic materials, while balancing out their respective disadvantages. The result is long-lasting scratch resistance, even under adverse conditions.

(Picture: gettyimages)
     

Automotive coatings are high-tech products. They give the body a brilliant, long-lasting and resistant exterior, and come in a wide range of colors and effects. BASF Coatings’ latest advance is a clearcoat that offers even better protection as the top layer finish.

Extensive research went into this technology, in particular to ensure greater long-term scratch resistance. “The iGloss clearcoat provides long-term scratch resistance,” says Dr. Andreas Poppe. After the preliminary studies of Dr. Matthijs Groenewolt, Dr. Poppe was responsible for the development of iGloss all the way through to market readiness.

“Over time, iGloss provides substantially better protection against micro-scratches, such as those caused by automated car washes. This means car owners can now enjoy that new-car shine for many more years.”

Hybrid material

The development concept was to combine the advantages of inorganic ‘hard’ materials with those of organic ‘soft’ materials, effectively balancing out their respective disadvantages in the process.

The resulting hybrid material delivers scratch resistance, but without the brittleness of glass, for example. The new BASF solution involves a lattice structure of glass-like silicon clusters that enhance scratch resistance.

This structure additionally features modified segments that optimize elastic recovery, i.e. its ability to return to the same shape once an applied stress or load is removed. “Our research efforts achieved this property fairly early on,” recalls Dr. Winfried Kreis, head of Applied Coatings Research at BASF Coatings.

“The challenge was to make a paint that was both scratch-resistant and weather-resistant at the same time. This combination had proven unfeasible in past scratch-resistance development efforts.” BASF Coatings’ iGloss delivers the best of both worlds.

These innovative properties were obtained without any sacrifices with regard to other key clearcoat properties. iGloss thus retains its scratch resistance in the long-term, even if exposed to extremely adverse weather conditions, evidences only a minimal tendency to run and is highly resistant to chemicals, protecting the shine significantly longer.

No compromises were made with the new paint in terms of environmental compatibility, nor with process compatibility, as iGloss requires no significant changes to the car makers’ current painting processes.

“iGloss is furthermore designed as an all-in-one package for line coating, painting parts and touch-up work,” explains Dr. Joachim Woltering, head of the BASF Coatings Clearcoat Competence Center, “We will now be introducing the advantages of this technological improvement to the automobile industry.”

An entire series of pilot applications, weathering tests and extensive risk analyses conducted based on the two-component paint system employed in the premium segment have already yielded excellent results.
Dr. Woltering: “We believe the first vehicles finished with this new coating technology will soon be going on the market.”
(Picture: gettyimages)

And quite a few innovations originally developed for the premium segment, like ABS and ESP, have found their way into other vehicle classes.

This will likely soon be the case for the new clearcoat now available..

www.basf-coatings.com

 

 

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