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Explosion protection concept
Explosion protection concept The matrix below represents the explosion
protection concept for the different types of application equipment. The
applicability of the A-measures outlined must be checked in order to achieve a
reduction in the zone from the original zone. Technical regulations specify the
mandatory implementation of certain A-measures under defined framework
conditions. These measures are shown correspondingly highlighted. The exact
description is laid down in the individual chapters.
After implementation of the A-measures, there is generally a residual
probability of an explosive atmosphere occurring in the application equipment,
despite the limitation that can be achieved in the occurrence of an explosive
atmosphere. The areas must be divided into zones, as described in chapter A, depending on the
anticipated frequency of the occurrence of an explosive atmosphere. The
ignition sources listed below can occur, as a result of the process, in the
areas in question. It is important to ensure that all ignition sources which
are inadmissible for the zone are reliably ruled out by using the protective
measures described.
| Equipment: |
Mixing equipment for coating materials |
Pneumatic application systems |
Electrostatic spray systems |
Dryers |
Combined spray and drying booths |
 |
I |
I |
I |
I |
I |
| IE1, IE2, IE3, IE3.2, IE5, IE6, IE7, IE8 |
IE1, IE2, IE3, IE3.1, IE3.2, IE6, IE7, IE8, IE10, |
IE1, IE2, IE3, IE3.1, IE3.2, IE6, IE7, IE8, IE10, IE13 |
IE1 |
IE1, IE2, IE3, IE3.1, IE3.2, IE6, IE7, IE8, IE10, IE13 |
| IH1, IH3, IH4, IH5 |
IH1, IH2, IH3, IH4, IH5 |
IH1, IH2, IH3, IH4, IH5 |
IH1, IH2, IH3, IH4, |
IH1, IH2, IH3, IH4, IH5 |
| IS1, IS2 |
IS1, IS2 |
IS1, IS2 |
IS1, IS2 |
IS1, IS2 |
| IR1, IR2 |
IR1, IR2 |
IR1, IR2 |
IR1, IR2 |
IR1, IR2 |
If it is not possible, or only possible to an unsatisfactory extent, to rule
out all ignition sources which are inadmissible for the zone (please see the
table for the effectiveness of the ignition source in zones), the extent of any
explosion must be restricted to a harmless level by means of the design
measures outlined below. Technical regulations require the mandatory
implementation of certain D-measures under defined framework conditions. These
measures are shown correspondingly highlighted. The exact description is laid
down in the individual chapters.
| Equipment: |
Mixing equipment for coating materials |
Pneumatic application systems |
Electrostatic spray systems |
Dryers |
Combined spray and drying booths |
 |
C |
C |
C |
C |
C |
| |
|
|
CM |
|
| |
CP |
CP |
CP |
CP |
| |
|
CS |
|
CS |
It is not necessary to use each of the I-measures listed in the table for
every zone. For Zone 2, for example, only those ignition sources which are
present operationally have to be ruled out. In Zone 1, on the other hand, it is
also necessary to rule out ignition sources which can occur only in the event
of foreseeable malfunctions. In Zone 0 even those ignition sources which can
only occur with faults which are expected to occur rarely are inadmissible (see
chapter I).
 |
Zone 0 |
Zone 1 |
Zone 2 |
| IE11), IE6, IE13 |
Inadmissible |
Inadmissible |
Inadmissible |
| IE2, IE3, IE3.1, IE3.2, IE5, IE8, IE9, IE10 |
Inadmissible |
Inadmissible |
Admissible since not occurring in practice |
| IH1 |
Inadmissible |
Inadmissible |
Inadmissible |
| IH2, IH3, IH4 |
Inadmissible |
Inadmissible |
Admissible since not occurring in practice |
| IS1 |
Inadmissible |
Inadmissible |
Inadmissible |
| IS2 |
Inadmissible |
Inadmissible |
Admissible since not occurring in practice |
| IR1, IR2 |
Inadmissible |
Inadmissible |
Inadmissible |
1) Although electrostatic discharge processes, as described in
IE1, are not generally regarded as representing an operational ignition source,
the regulations for application equipment require that the basic measures, such
as earthing of equipment and providing an antistatic floor finish, be
implemented, irrespective of the designated zone.
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