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IE3: Feed of liquids

 

Hazards:

Chargeable liquid charges as it is agitated during the filling process. If it comes into close proximity to a conductive earthed object, a discharge can ignite an explosive atmosphere.

 

Protective measures:

Feed the conductive paint before adding the solvent when adjusting the viscosity.
Reduce the agitation speed when using non-conductive coating systems.

When coating materials are being mixed and adjusted, a liquid of low conductivity can become charged. There is a fundamental possibility of liquids becoming charged during agitation procedures, even in the case of liquids of moderate conductivity, though this material group can be regarded as of secondary importance in the context of liquid coating applications because of the low agitation speeds and the vessel geometry in the case of earthed vessels. An ignition-capable charge accumulation is unlikely for materials of moderate conductivity because of the negligible surface areas and the proximity to the earthed vessel wall.

Low conductivity   κ ≤ 5 * 10-11  S/mc
Moderate conductivity 5 * 10-11 S/m < κ ≤ 10 -9 S/m
High conductivity 10 -9 S/m < κ

Table: Classification of liquids by their conductivity

Coating systems are not generally classified as liquids of low conductivity.

When adjusting the viscosity, on the other hand, aromatic compounds such as xylene or toluene, which have a low viscosity, are also used. In such cases, the conductive coating component must always be fed first when mixing. Where the coating system is also based on aromatic solvents, supplementary measures, such as reducing the agitation speed, may also have to be taken.

Table: Organic solvents of low conductivity

Solvent name Conductivity range [S/m]
Paraffins 10-14 to 10-11
Aromatic compounds (e.g. toluene, xylene) 10-13 to 10-11
Kerosene 10-13 to 5*10-11
Gasolines (depending on sulphur content) 10-13 to 10-10
White oils 10-13 to 10-10
Ether 10-13 to 10-10
Aromatic solvent mixtures 10-12 to 10-9

 
 

I - Exclusion of ignition sources in hazardous areas

IE - Ignition sources through electostatic charge

IE 1 Basic conditions to prevent build-up of electrostatic charges
IE 2 Movement of liquids
IE 3 Feed of liquids

IE3.1: Flow of liquids from pipelines into production vessels
IE3.2: Filling of vessels with liquids from drums
IE 4 Feed of solids
IE 5 Operations with rotating tools
IE 6 Belt drives
IE 7 Sampling
IE 8 Filtering
IE 9 Filling
IE 10 Manual cleaning with brushes
IE 11 Pressure jet cleaning of stirring vessels
IE 12 Brush cleaning plant
IE 13 Static electricity initiated by high voltage

IH - Ignition sources of hot surfaces

IH 1 Basic conditions to prevent ignition temperatures
IH 2 Heating of starting materials
IH 3 Frictional heat through malfunction-related contact between rotating parts
IH 4 Contact of rotating parts in the course of operations
IH 5 Introduction of mechanical energy

IS - Ignition sources through spark formation

IS 1 Basic conditions to prevent spark formation
IS 2 Sparks through malfunction-related contact between rotating parts

IR - Ignition sources from chemical reactions

IR 1 Basic conditions for the prevention of ignition sources through chemical reactions
IR 2 Ignition sources through self-decomposition
IR 3 Introduction of smoulder spots

 
   
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