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IE6: Belt drives

 

Hazards:

Power transmission belts can become electrostatically charged because of the constant separation of contact surfaces.

 

Protective measures:

Alternative drive concept using gears, chains or similar.
Use conductive power transmission belts.

This cause of electrostatic discharges is an operational ignition source because of the constant separation of the contact surfaces. It is consequently essential in this case to put protective measures in place when used in Zone 2 onwards.

The agitation devices in standard commercially available mixing machines are chain-driven, so no electrostatic charging is likely in this case.

By contrast, belt drives are sometimes used on conveyors working in conjunction with continuous-flow driers. Belt drives are also used to move automatic application units.

A build-up of charges is likely when operating such belts as a result of the continuous separation of two surfaces in contact with each other in the form of the belt pulley and the belt. The charge can be considerable, meaning that there is the risk of ignition in the event of a discharge.

The fundamental permissibility of belt drives depends on the probability of an ignitable atmosphere occurring.

Their use in Zone 0 is always inadmissible, while the use of conductive earthed belt drives is possible in Zone 1 or Zone 2 on condition that a belt speed of 30 m/s is not exceeded and, at the same time, the product of the resistance of the power transmission belt (R), measured in the centre between the pulleys, and the belt width, or double the flank width (B) in the case of V-belts, is ≤ 105 Ω m. Multi-ply flat belts, on the other hand, may not exceed a volume resistance of 109 Ω to IEC 93 under standard atmospheric conditions, i.e. 23°C and 50% relative humidity.

Example: Operation of automatic application system with belt drive
Example: Fan in ventilation unit

 

 
 

I - Exclusion of ignition sources in hazardous areas

IE - Ignition sources through electostatic charge

IE 1 Basic conditions to prevent build-up of electrostatic charges
IE 2 Movement of liquids
IE 3 Feed of liquids
IE 4 Feed of solids
IE 5 Operations with rotating tools
IE 6 Belt drives
IE 7 Sampling
IE 8 Filtering
IE 9 Filling
IE 10 Manual cleaning with brushes
IE 11 Pressure jet cleaning of stirring vessels
IE 12 Brush cleaning plant
IE 13 Static electricity initiated by high voltage

IH - Ignition sources of hot surfaces

IH 1 Basic conditions to prevent ignition temperatures
IH 2 Heating of starting materials
IH 3 Frictional heat through malfunction-related contact between rotating parts
IH 4 Contact of rotating parts in the course of operations
IH 5 Introduction of mechanical energy

IS - Ignition sources through spark formation

IS 1 Basic conditions to prevent spark formation
IS 2 Sparks through malfunction-related contact between rotating parts

IR - Ignition sources from chemical reactions

IR 1 Basic conditions for the prevention of ignition sources through chemical reactions
IR 2 Ignition sources through self-decomposition
IR 3 Introduction of smoulder spots

 

   
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